Meeting the demanding requirements of customers in high-reliability markets has many aspects. It encompasses being able to produce electronic assemblies of many different types and sizes and in quantities that range from prototypes and low volume runs up to rapid production in the hundreds of thousands.
This level of flexibility demands a range of capabilities with the ability to deploy the most appropriate assembly and soldering processes. Whether you use wave, reflow or selective soldering should be determined entirely by the product specification, performance requirements and production volumes.
Total Product Assembly covers everything from meticulous supply chain management to ensure we only use genuine quality assured components, Design for Manufacture (DfM), quality assured production, and rigorous inspection and testing before anything leaves our production facility.
It All Starts with Design
Design for Manufacture (DfM) is an intricate process that draws on the skill and experience of our engineers. Relatively small changes in layout and component placement can make a significant difference when it comes to automation, throughput and product reliability.
Manufacturing Environment
Cleanliness is vital for high-precision, high-reliability electronics manufacturing. The clean room assembly areas at Trizo are certified to AS9100 classification. This governs the frequency of air change and the maximum number and size of particulates permitted.
Trizo has invested significantly in the latest manufacturing and inspection equipment to offer as many options as possible to our customers. Our facilities include:
- A multi-line SMT Hybrid Modular Mounter that can achieve a throughput of up to 45,000 CPH.
- ERSA selective solder modules including precision fluxing and a highly controllable solder wave height. Dual pot selective soldering allows different alloys to be used without time-consuming retooling.
- X-ray inspection (μAXI) equipment as part of our drive towards zero-defect, risk free manufacturing.
AS9100 and Beyond
Facilities and equipment are only part of the story. Trizo has been AS9100 accredited for over 20 years. We’ve built on this standard to develop a Total Product Assembly process with the aim of achieving zero defect manufacturing.
If you’re interested in learning more about modern electronics manufacturing for high-reliability markets access our free resource centre to find out more.
