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Total Product Assembly – What Does It Mean For Our Customers?

Meeting the demands of customers in high-reliability markets requires a wide range of skills. At Trizo, we build electronic assemblies in many formats and sizes. We also support volumes ranging from early prototypes to high-speed production runs in the hundreds of thousands.

To achieve this flexibility, we use a variety of assembly and soldering processes. Most importantly, we select each process to match the product. For example, we choose wave, reflow, or selective soldering based on the design, performance needs, and production volume.

Total Product Assembly brings every stage together. It starts with careful supply chain management, ensuring we use only genuine, quality-approved components. In addition, it includes Design for Manufacture (DfM), controlled production, and thorough inspection and testing before shipment.

It All Starts with Design

Design for Manufacture plays a critical role in product success. Our experienced engineers guide this process from the start. Even small layout or component changes can improve automation, increase throughput, and enhance long-term reliability.

Manufacturing Environment

Cleanliness is essential in high-precision electronics manufacturing. For this reason, Trizo operates certified clean room assembly areas. These facilities meet AS9100 requirements, which control air changes and limit particulate levels.

Furthermore, we invest heavily in advanced manufacturing and inspection equipment. This allows us to offer flexible solutions to our customers. Our capabilities include:

  • A multi-line SMT Hybrid Modular Mounter with throughput of up to 45,000 CPH
  • ERSA selective solder modules with precision fluxing and controlled solder wave height.
  • Dual-pot selective soldering, which supports multiple alloys without retooling delays.
  • X-ray inspection (μAXI) equipment that support our zero-defect manufacturing goals.

AS9100 and Beyond

However, equipment alone does not guarantee quality. Trizo has held AS9100 accreditation for more than 20 years. Over time, we have built on this foundation to create a Total Product Assembly process focused on zero-defect manufacturing.

If you’re interested in learning more about modern electronics manufacturing for high-reliability markets access our free resource centre to find out more.

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